Tuesday, June 15, 2010

Homemade Plastic

This is a quick and simple method for making your own general-purpose plastic. The constituent ingredients are milk and vinegar. That's it. The total cost is less than $10, possibly less than $5 if you can get a good deal.

The plastic is moldable, and has a consistency of soggy cheese (I certainly hope I never encounter cheese that's anything like this!). When all is said and done, it should take you about 10-15 minutes to make the plastic (less if you make a small amount), 10 minutes of cleanup, plus 2+ days to allow the plastic to dry. As always, your milage may vary.

As for the final product's strength and whatnot, I would classify it as "okay." If you roll it thin (as I did in this instructable), it can easily be snapped in half, though it will probably survive a small drop on to carpet. Thicker pieces seem to be more resilient against average abuses - no problem dropping on to carpet, and if it's thick enough, you wouldn't be able to snap it in half. A blow from a hammer or other such object would quickly shatter it, though.

All in all, I would say this is mostly useful for folks looking for a fast and dirt cheap alternative to much better products available to the average joe. It's definitely not for something that will be handled on a daily basis - good enough for light decor, not much else.

This is my first Instructable, so bear with. Constructive criticism is always welcome!
Homemade Plastic

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step 1Ingredients & Utensils
This doesn't require anything fancy. Essential Items: Milk Vinegar Large Pot Larger Pot (needs to be the same size as the other, or larger). Spoon, preferably plastic or metal Strainer or Colander, the finer the better Stove or other item with which to simmer milk. Paper Towels, lots and lots of paper towels Handy, but not necessarily essential, items: Wax Paper (go…

step 2Heat it up
If you've never heated milk before, it's important to know that if you heat it too fast, it will start to burn on the bottom of the pot. To bring it to a simmer, it's best to keep the heat down to about 50-60%. I don't follow my own advice, and use full heat, because I don't want to wait. While the milk is heating, be sure to stir it occasionally, so it doesn't burn…

step 3Strain
Slowly pour the heated liquid through the colander and into the larger pot. Most of the chunks of casein will get caught. We pour slowly to avoid splashing the plastic-loaded liquid into the sink. Something tells me that chunks of this stuff in the drain is not a Good Thing(tm). Once you've poured it out (don't worry about what's left in the bottom, we'll get to that)…

step 4Sop up the excess
After you've strained all of the casein out of the liquid, you'll want to soak up some of the remaining juice in the mass on the wax paper. Use a few paper towels, and press gently on the casein. The liquid will spill out like squeezing a sponge. Be careful not to make it too dry, because it will become difficult to mold if it's too dry.

step 5Mold!
At this point, you're ready to do whatever you want with the plastic. It will take about two days to cure, but if you're using a mold where it cannot easily breathe, it will take longer. One thing to watch out for is that the casein will warp when it's drying, especially if you have it rolled out into a sheet. It's best to put a weight on it.



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